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Cement and Readymix Concrete in the U.S.
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Dec 1, 2006
212 Pages - Pub ID: SB1315800
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Chapter 1 Executive Summary
- Scope of the Report
- Cement Market Composition
- Readymix Concrete Market Composition
- Methodology
- The Market for Cement and Readymix Concrete
- Cement Market
- Figure 1-1 U.S. Cement Market, 2001-2005 (E) (in billion $)
- Table 1-1 U.S. Market for Cement by Shipment and Import-Export Values, 2001-2005 (E) (in million $)
- Readymix Concrete Market
- Figure 1-2 U.S. Readymix Concrete Market, 2001-2005 (E) (in billion $)
- Table 1-2 U.S. Market for Readymix Concrete by Shipment and Import-Export Values, 2001-2005 (E) (in million $)
- Market Trends
- Overview
- Macroeconomic Trends Governing the Cement and Readymix Concrete Markets
- Positive Economic Trend Supports Cement Market Growth in 2005
- Factors Negatively Affecting Housing/Cement Demand in 2006
- Discouraging Population Rate
- Higher Inflation Rate
- Hike in Funds Rate Leading to Further Rise In Mortgage Rates
- Cement Shipments Growth Declines in 2006
- Non-residential Construction Growth Continues in 2006
- Cement Market Expected To Grow at Lower Rate In 2006
- Cement Supply Falls Short of Demand
- Higher Cement Demand and the Underlying Factors
- Measures Taken by Cement Producers to Meet Demand
- Major Consolidation in the Readymix Concrete Industry
- Consolidation/Expansion Continues in the Cement Industry
- Price Trends in the Cement/Readymix Concrete Industry
- Impact of Energy Costs on the Cement Industry
- Higher Cement and Readymix Selling Prices
- Measures Taken by Manufacturers to Reduce Costs
- Increasing Efficiencies
- Shift Toward Energy-Efficient Dry-Process Manufacturing
- Environmental Considerations - Reduction of Pollutants Emission
- Marketing Dynamics
- Supply Chain and Sales & Distribution
- Major Exhibitions and Conventions
- International Builders Show (IBS)
- American Institute of Architects (AIA) National Convention and Design Expo 2006
- CONEXPO-CON/AGG 2005
- NRMCA Fall Conference Expo 2006
- Associations and Standards
- Portland Cement Association (PCA)
- American Society for Testing and Materials (ASTM)
- American Association of State Highway and Transportation Officials (AASHTO)
- Slag Cement Association (SCA)
- National Ready Mixed Concrete Association (NRMCA)
- End Users
- Construction Industry Overview
- Construction Industry’s Strong Growth Continued in 2005
- Residential Sector Surges in 2005, Benefiting from Lower Mortgage Rates
- Non-residential Construction Sector Zooms in 2005
- Construction Industry Growth Slows in 2006
- Residential Sector Decline in 2006 Retards Construction Industry Growth
- Decline in New House Sales and Sales Prices
- Existing Home Sales and Sales Prices Also Dip
- Drastic Fall in New Privately Owned Housing Units
- Shift from Adjustable to Fixed-Rate Mortgage
- Despite Slower Home Value Growth, Housing Activity in 2006 to Set Third Best Year on Record
- Residential Sector Outlook for the Second Half of 2006
- Non-residential Sector Growth Continues in 2006
- Construction Maintenance and Improvements Gains Momentum in 2006
- Cement Customers Benefit from the Growth in Construction
- Concrete Products Manufacturers
- Contractors
- Building Material Dealers
- Market Projection and Outlook
- Hurricane Rebuilding Process
- Growth in Non-residential Construction
- Slowdown in Residential Construction
- Figure 1-3 U.S. Projected Cement Market, 2005-2010 (in billion $)
- Table 1-3 U.S. Projected Market for Cement, by Shipment and Import-Export Values, 2006-2010 (in million $)
- Figure 1-4 U.S. Projected Readymix Concrete Market, 2005-2010
(in billion $)
- Table 1-4 U.S. Projected Market for Readymix Concrete, by Shipment and Import-Export Values, 2006-2010 (in million $)
Chapter 2 Market
- Scope of the Report
- Methodology
- The Market for Cement and Readymix Concrete
- Product Definition: Cement
- Types of Cement
- Portland Cement
- Types of Portland Cement
- Blended Cement
- Types of Blended Cements
- Non-Portland Hydraulic Cements
- Types of Hydraulic Cement by Performance
- Product Definition: Concrete
- Concrete
- Cement Market
- Figure 2-1 U.S. Cement Market, 2001-2005 (E) (in billion $)
- Table 2-1 U.S. Market for Cement by Shipment and Import-Export Values, 2001-2005 (E) (in million $)
- Table 2-2 U.S. Shipments of Cement, by Segment, 2001-2005, (in million $)
- Cement Imports
- Table 2-3 U.S. Total Imports, by Product Segment, 2001-2005, (in thousand $)
- U.S.-Mexico Trade Agreement for Cement Imports
- Table 2-4 U.S. Total Imports of All Cement Products, by Top Ten Countries, 2001-2005, (in million $)
- Export of Cement Products
- Table 2-5 U.S. Total Exports, by Product Segment, 2001-2005, (in thousand $)
- Table 2-6 U.S. Total Exports of All Cement Products, by Top Ten Countries, 2001-2005, (in thousand $)
- Readymix Concrete
- Figure 2-2 U.S. Readymix Concrete Market, 2001-2005 (E) (in billion $)
- Table 2-7 U.S. Market for Readymix Concrete by Shipment and Import-Export Values, 2001-2005 (E) (in million $)
- Table 2-8 U.S. Shipments of Readymix Concrete, by Category, 1992-2005 (E), (in million $)
- Readymix Concrete Imports/Exports by Top Countries
- Table 2-9 U.S. Imports of Wet Non-Refractory Mortars and Concretes, by Top Three Countries, 2001-2005, (in thousand $)
- Table 2-10 U.S. Exports of Wet Non-Refractory Mortars and Concretes, by Top Ten Countries, 2001-2005, (in thousand $)
- Market Projection and Outlook
- Figure 2-3 U.S. Projected Cement Market, 2005-2010 (in billion $)
- Table 2-11 U.S. Projected Market for Cement, by Shipment and Import-Export Values, 2006-2010 (in million $)
- Figure 2-4 U.S. Projected Readymix Concrete Market, 2005-2010
- (in billion $)
- Table 2-12 U.S. Projected Market for Readymix Concrete, by Shipment and Import-Export Values, 2006-2010 (in million $)
- Hurricane Rebuilding Process
- Growth in Non-residential Construction
- Slowdown in Residential Construction
- Table 2-13 U.S. Imports of Hydraulic Lime, by Top Five Countries, 2001-2005, (in thousand $)
- Table 2-14 U.S. Imports of Hydraulic Lime, by Top Five Countries, 2001-2005, (in metric tons)
- Table 2-15 U.S. Imports of Cement Clinker, by Top Ten Countries, 2001-2005, (in thousand $)
- Table 2-16 U.S. Imports of Cement Clinker, by Top Ten Countries, 2001-2005, (in metric tons)
- Table 2-17 U.S. Imports of White Portland Cement Whether Or Not Are Colored, by Top Ten Countries, 2001-2005, (in thousand $)
- Table 2-18 U.S. Imports of White Portland Cement Whether Or Not Are Colored, by Top Ten Countries, 2001-2005, (in metric tons)
- Table 2-19 U.S. Imports of Portland Cement, Other than White Portland Cement, by Top Ten Countries, 2001-2005, (in thousand $)
- Table 2-20 U.S. Imports of Portland Cement, Other than White Portland Cement, by Top Ten Countries, 2001-2005, (in metric tons)
- Table 2-21 U.S. Imports of Aluminous Cement, by Top Ten Countries, 2001-2005, (in thousand $)
- Table 2-22 U.S. Imports of Aluminous Cement, by Top Ten Countries, 2001-2005, (in metric tons)
- Table 2-23 U.S. Imports of Hydraulic Cement, Other NESOI, by Top Ten Countries, 2001-2005, (in thousand $)
- Table 2-24 U.S. Imports of Hydraulic Cement, Other NESOI, by Top Ten Countries, 2001-2005, (in metric tons)
- Exports of Individual Cement Products By Top Five-Ten Countries
- Table 2-25 U.S. Exports of Hydraulic Lime, by Top Five Countries, 2001-2005, (in thousand $)
- Table 2-26 U.S. Exports of Hydraulic Lime, by Top Five Countries, 2001-2005, (in metric tons)
- Table 2-27 U.S. Exports of Cement Clinkers, by Top Ten Countries, 2001-2005, (in thousand $)
- Table 2-28 U.S. Exports of Cement Clinker, by Top Ten Countries, 2001-2005, (in metric tons)
- Table 2-29 U.S. Exports of White Portland Cement Whether Or Not Are Colored, by Top Five Countries, 2001-2005, (in thousand $)
- Table 2-30 U.S. Exports of White Portland Cement Whether Or Not Are Colored, by Top Five Countries, 2001-2005, (in metric tons)
- Table 2-31 U.S. Exports of Portland Cement, Except White Portland Cement, by Top Ten Countries, 2001-2005, (in thousand $)
- Table 2-32 U.S. Exports of Portland Cement, Except White Portland Cement, by Top Ten Countries, 2001-2005, (in metric tons)
- Table 2-33 U.S. Exports of Aluminous Cement, by Top Ten Countries, 2001-2005, (in thousand $)
- Table 2-34 U.S. Export of Aluminous Cement, by Top Ten Countries, 2001-2005, (in metric tons)
- Table 2-35 U.S. Exports of Hydraulic Cement, Other NESOI, by Top Ten Countries, 2001-2005, (in thousand $)
- Table 2-36 U.S. Exports of Hydraulic Cement, Other NESOI, by Top Ten Countries, 2001-2005, (in metric tons)
- Shipments of Cement and Readymix Concrete, by Quantity
- Figure 2-4 U.S. Annual Shipments of Portland and Masonry Cement, 2001-2004, (in million metric tons)
- Figure 2-5 U.S. Monthly Shipments of Portland and Blended Cement, 2005-2006, (in million metric tons)
- Figure 2-6 U.S. Monthly Shipments of Masonry Cement, 2005-2006, (in thousand metric tons)
- Figure 2-7 U.S. Monthly Shipments of Slag Cement, 2001-2005, (in million metric tons)
- Figure 2-8 U.S. Annual Readymix Concrete Production, 2001-2005, (in million cubic yards)
- Figure 2-9 U.S. Monthly Readymix Concrete Production, 2006, (in million cubic yards)
Chapter 3 Competitive Profiles
- Overview
- Lafarge S.A.
- Overview
- Performance
- Figure 3-1 Annual Revenues of Lafarge Group and Lafarge North America, Inc., 2001-2005 (in billion $)
- Head Start in 2006
- Product Portfolio
- Cement Products
- Table 3-1 Lafarge North America’s Cement Brand Portfolio
- Concrete
- Table 3-2 Lafarge North America’s Readymix Brand and Product Portfolio
- Aggregates
- Other Products
- Snapshot
- Acquisition of Ritchie Companies
- Winner of the 2005 Phoenix Awards
- Lafarge Group Extends its Ownership in Lafarge North America to 100%
- Promotion Through Corporate Advertising Campaign
- Energy Efficiency in Buildings Project Gains Strength
- New Biannual Magazine “Crescendo”
- CEMEX, S.A. de C.V.
- Overview
- Performance
- Figure 3-2 Annual Revenues of Cemex, S.A. de C.V., 2002-2005
(in billion $)
- Mixed Performance in the U.S. in 2006
- Product Portfolio
- Table 3-3 Cemex, S.A. de C.V.’s Cement Product Portfolio
Readymix Concrete
- Table 3-4 Cemex, Inc.’s Special Readymix Concrete Brands Portfolio
Related Products
- Snapshot
- Cemex Continues to Expand
- RMC Acquisition Makes Cemex the World’s Largest Readymix Cement Producer
- CEMEX Scores on Environmental Excellence
- Holcim Ltd.
- Overview
- Performance
- Figure 3-3 Annual Revenues of Holcim Group, 2001-2005 (in billion $)
- Big Leap in the First Half of 2006
- Product Portfolio
- Table 3-5 Holcim, (US) Inc.’s Portland Cement Product Portfolio
- Holcim (US) Masonry Cement Product
- Holcim (US) Cement/Lime Product
- Snapshot
- Strengthening of Aggregates Business
- Company Sets Additional Targets in Sustainable Development
- HeidelbergCement Group
- Overview
- Performance
- Figure 3-4 Annual Revenues of HeidelbergCement AG, 2001-2005
(in billion $)
- Product Portfolio
- Table 3-6 Lehigh Cement Company’s Cement Product Portfolio
- Snapshot
- Lehigh Cement Company Achieves Record 2005 Sales in North America
- Alternative Fuels to Reduce Effect of Higher Fossil Fuel Costs
- New Chairman for the Managing Board
- Revaluation of Balance Sheet Items to Eliminate Related Risks
- Company Decides to Increase Equity Base
- Major Expansion Drive
- Table 3-7 Expansion Activities of HeidelbergCement AG, 2005-2006
- Encouraging Half Year 2006 Results
- Buzzi Unicem SpA
- Overview
- Performance
- Figure 3-5 Annual Revenues of Buzzi Unicem SpA, 2001-2005 (in billion $)
- Product Portfolio
- Snapshot
- Independence, Kansas Plant Celebrated Century Year in 2005
- Environment Certification for Augusta (Italy) Cement Plant
- Florida Rock Industries, Inc.
- Overview
- Table 3-8 Florida Rock Industries, Inc.’s Construction Aggregates Segment Plant Operations
- Table 3-9 Florida Rock Industries, Inc.’s Concrete Products Segment Plant Operations
- Performance
- Figure 3-6 Annual Revenues of Florida Rock Industries, Inc., 2001-2005
(in million $)
- Table 3-10 Florida Rock Industries, Inc.’s 2005 Sales, by Market (in %)
- Snapshot
- Impressive 2006 Third Quarter (April-June) Results
- Table 3-11 Florida Rock Industries, Inc.’s Third Quarter 2006 Sales, by Business Segment (in 1000 $)
- Italcementi S.p.A.
- Overview
- Performance
- 2005 Results, as Compared to 2004
- 2006 First Quarter Results, as Compared to 2005 First Quarter Results
- Figure 3-7 Annual Revenues of Italcementi Group, 2001-2005 (in billion $)
- Product Portfolio
- Essroc Cement Products
- Table 3-12 Essroc Bulk Cement for Concrete Product Portfolio
- Table 3-13 Essroc Packaged Cement for Concrete Product Portfolio
- Table 3-14 Essroc Masonry Cement Product Portfolio
- Colored Masonry Cement
- Table 3-15 Essroc Colored Masonry Cement’s Product Portfolio
- Axim Concrete Products
- Corrosion Inhibitors
- Air Entrainers
- Self-Consolidating Concrete
- Block and Pipe Admixtures
- Accelerators
- Grinding Aids
- Fibers
- Water Reducers
- Super-Plasticizers
- Retarders
- Snapshot
- Acquisition of Egyptian Companies
- Working Toward a Better Tomorrow
- Best Merger and Acquisition Award
- Group Takes Full Control of Zuari Cement in India
- Ash Grove Cement Company
- Overview
- Product Portfolio
- Table 3-16 Ash Grove Cement Company’s Product Portfolio
- Snapshot
- Tenth Portland Cement Plant to Meet High Demand
- Possible Boost in Cement Supply for Pacific Northwest
- Cement Control Solution
- The Monarch Cement Company
- Overview
- Performance
- Figure 3-8 Annual Revenues of The Monarch Cement Company, 2001-2005 (in million $)
- Product Portfolio
Chapter 4 Trends
- Overview
- Macroeconomic Trends Governing the Cement and Readymix Concrete Markets
- Positive Economic Trend Supports Cement Market Growth in 2005
- Figure 4-1 U.S. Quarterly GDP Trend (in billion $), 2001-2006
- Table 4-1 U.S. Quarterly Economic Indicators, as Percentages from Previous Period, 2003-2006
- Figure 4-2 U.S. Monthly New House Sales (in millions), 2005-2006
- Factors Negatively Affecting Housing/Cement Demand in 2006
- Slowing Population Rate
- Figure 4-3 U.S. Annual Population Trend (in millions), 2001-2005
- Higher Inflation Rate
- Figure 4-4 Inflation Rate in the U.S., 2005-2006 (in %)
- Hike in Funds Rate Leading to Further Rise In Mortgage Rates
- Figure 4-5 U.S. Monthly Federal Funds Rate (in %), February 2005-June 2006
- Figure 4-6 U.S. Monthly Prime Rates/Short-Term Interest Rates (in %), 2005-2006
- Figure 4-7 U.S. Monthly Mortgage Rates (in %), 2005-2006
- Figure 4-8 U.S. Weekly Federal Funds Rate (in %), July 2006-September 2006
- Pause In Funds Rate Hike - As Housing Market Slows
- Figure 4-9 U.S. Weekly Mortgage Rates (in %), May-September 2006
- Cement Shipments Decline in 2006
- Non-residential Construction Growth Continues in 2006
- Cement Market Expected To Grow at Lower Rate In 2006
- Cement Supply Falls Short of Demand
- Higher Cement Demand and the Underlying Factors
- Imports Help Meet Demand
- Producers Increase Capacity
- Major Consolidation in the Readymix Concrete Industry
- Underlying Explanation for the Selling Spree
- Consolidation/Expansion Continues in the Cement Industry
- Lafarge Group Mergers and Acquisitions
- Acquisition of Ritchie Corporation
- Lafarge Group Merges its Chinese Operations with Shui On
- Acquisition of Betecna
- Holcim Acquisitions Strategy
- Holcim Acquires Aggregate Industries plc
- Holcim Activities in India
- CEMEX Strategy to Grow Via Acquisition
- CEMEX Acquires RMC
- HeidelbergCement Diversification Strategy
- Glen Falls Acquisition by Lehigh Cement Company
- Acquisition of Teutonia
- Acquisition of Russian Company Gurovo Beton
- Acquisition of Ukrainian Cement Company Doncement
- Acquisition of Kazakhstan-based Buchtarma Cement Company
- Acquisition of Danish Companies Randers Cement and DK Beton
- Acquisition of Kartuli Cementi
- Acquisition of Russian Cement Company Volsk
- Buzzi Unicem SpA Purchases Dyckerhoff’s Ordinary Shares
- Joint Ventures
- CEMEX and ReadyMix USA, Inc.
- HeidelbergCement and Jidong Cement, China
- HeidelbergCement and Indorama Cement Ltd, India
- Price Trends in the Cement/Readymix Concrete Industry
- Impact of Energy Costs on the Cement Industry
- Table 4-3 Approximate Energy Consumption of Cement and Concrete Production
- Figure 4-10 U.S. Producer Price Index of Coal, 2005-2006
- Emission Allowances Could Add to Build-Up in Cost Pressures
- Transportation Adds Significantly to Costs
- Figure 4-11 U.S. Producer Price Index for Cement, 2005-2006
- Figure 4-12 U.S. Producer Price Index for Readymix Concrete, 2005-2006
- Figure 4-13 U.S. Annual Price Indexes of New One-Family Houses Sold Including Value of Lot, 2001-2006
- Figure 4-14 U.S. Median Price and Average Price of Houses Actually Sold, 2005-2006
- Figure 4-15 U.S. Annual Median and Average Sales Price of New One-Family Houses Sold, 2001-2005
- Higher Cement and Readymix Selling Prices
- Measures Taken by Manufacturers to Reduce Costs
- Increasing Efficiencies
- Shift toward Energy-Efficient Dry-Process Manufacturing
- Environmental Considerations - Reduction of Pollutant Emissions
- Self-Cleaning Concrete
- Using Alternative Fuels
Chapter 5 Marketing Dynamics
- Major Exhibitions and Conventions in 2005/2006
- International Builders Show (IBS) 2005
- Benefits of Concrete
- International Builders Show (IBS) 2006
- PCA’s The New American Home
- American Institute of Architects (AIA) National Convention and Design Expo 2006
- CONEXPO-CON/AGG 2005
- NRMCA Fall Conference Expo 2006
- Supply Chain and Sales & Distribution
- CEMEX
- Monarch Cement Company
- Holcim Ltd
- HeidelbergCement Group
- Lafarge North America
- Associations and Standards
- Portland Cement Association (PCA)
- Sustainable Development Initiatives
- American Society for Testing and Materials (ASTM)
- Table 5-1 ASTM Test Methods Standard Specifications for Cement
- American Association of State Highway and Transportation Officials (AASHTO)
- Table 5-1 AASHTO Test Methods Standard Specifications for Cement
- Slag Cement Association (SCA)
- National Ready Mixed Concrete Association (NRMCA)
- Certifications
- Promotion Through Exposition And Other Events
- Research and Engineering
- Operations, Safety and Environment
- Training and Education
- Surveys on Readymix Concrete Business
Chapter 6 End Users
- Figure 6-1 Portland Cement Shipments, by Final Customer Type, 2003
(in %)
- Construction Industry Overview
- Construction Industry’s Strong Growth Continued in 2005
- Figure 6-2 U.S. Total Monthly Value of Construction, 2005 (in billion $)
- Residential Sector Surges in 2005, Benefiting from Lower Mortgage Rates
- Figure 6-3 U.S. Monthly Mortgage Rates, 2005 (in %)
- Non-residential Construction Sector Soars in 2005
- Construction Industry Growth Slows in 2006
- Figure 6-4 U.S. Monthly Total Value of Construction, 2006 (in billion $)
- Residential Sector Decline in 2006 Retards Construction Industry Growth
- Figure 6-5 U.S. Monthly Mortgage Rates, 2006 (in %)
- Decline in New House Sales and Sales Prices
- Figure 6-6 U.S. New Houses Sold and For Sale, 2004-2006 (in Thousands)
- Figure 6-7 U.S. Quarterly Median Sales Prices of New Homes Sold by Region, 2004-2006 (in 1000s)
- Existing Home Sales and Sales Prices Also Dip
- Figure 6-8 U.S. Monthly Existing Home Sales (in 1000s) and Median Sales Prices (in 1000$), 2005-2006
- Drastic Fall in New Privately Owned Housing Units
- Figure 6-9 U.S. New Privately Owned Housing Starts, 2005-2006 (in 1000s)
- Shift from Adjustable to Fixed-Rate Mortgage
- Despite Decline, Housing Activity in 2006 to Set Third Best Year on Record
- Residential Sector Decline Causes Real GDP Growth Slow Down in 2006
- Residential Sector Outlook for the Second Half of 2006
- Non-residential Sector Growth Continues in 2006
- Table 6-1 U.S. Value of Total Construction by Sectors, 2005-2006
(in billion $)
- Table 6-2 U.S. Value of Total Private Construction by Sectors, 2005-2006 (in billion $)
- NAR’s Projection on Different Non-residential Segments for 2006
- Office Market
- Industrial Market
- Table 6-3 U.S. Value of Total Public Construction by Sectors, 2005-2006 (in billion $)
- Hospitality Market
- Construction Maintenance and Improvements Gains Momentum
in 2006
- Figure 6-10 U.S. Quarterly Expenditures for Maintenance and Repairs and Improvements, 2004-2006 (in billion $)
- Green Movement Gains Momentum in Construction
- Cement Customers Benefit from the Growth in Construction
- Concrete Products Manufacturers
- Figure 6-11 U.S. Annual Concrete Products Manufacturing, 2001-2005 (E), by Category (in billion $)
- Contractors
- Figure 6-12 U.S. Quarterly Expenditures for Owner-Occupied One-Unit Properties by Payments to Contractors or Materials Purchased by Owner 2004 Q1-2006 Q1 (in billion $)
- Building Material Dealers
- Figure 6-13 U.S. Estimated Annual Building Material and Supplies Dealer Sales 2001-2005 Q1 (in billion $)
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