Electric Vehicle (EV) Infrastructure Manufacturing

Table of Contents

Chapter 1: Executive Summary

EV Manufacturing Stalls

Manufacturers Favor Lithium-ion Battery Chemistry

Growth Trends of EV Ownership

Figure 1-1: CAGR Rates of Alternative Fuel Consumption in the U.S., 2004 to 2009

Table 1-1: Number of U.S. Fueling Stations by Alternative Fuel Type, 2004 to 2009

Europe Plans EV Infrastructure Overhaul

Europe’s Plug-in Infrastructure

Asia Attracts Electric Vehicle Infrastructure Manufacturers

EV Infrastructure Manufacturing Global Market Value

Figure 1-2: Global Market Value of Electric Vehicle Infrastructure Manufacturing, 2004 to 2009 (in $ millions)

Market Drivers

The Global Market Trend

Table 1-2: Global Market Value of Electric Vehicle Infrastructure Manufacturing (not including Rechargeable Batteries), 2009 vs. 2014 (in $ millions)

Smart Grid Market Size

Figure 1-3: Smart Grid Market Size (in $ billions)

Accommodating Electric Vehicles

Table 1-3: Global Market Value of Smart Grid Manufacturing, PHEV vs. Non-Vehicle Infrastructures, 2009 and 2014 (in $ billions)

Table 1-4: Global Market Value of EV Smart Grid Infrastructure Manufacturing by Type of Equipment, 2009 vs. 2014 (in $ billions)

Electric Vehicle Rechargeable Battery Market

Table 1-5: Global Market Value of Rechargeable Batteries Used for Electric Vehicles, 2004 to 2009 (in $ millions)

Countries That Manufacture Rechargeable Batteries

U.S. Manufacturing of Rechargeable Batteries for PHEVs and HEVs

Stimulus Funds Help with EV Infrastructure Development

Table 1-6: U.S. Government Funding of EV and Non-EV Infrastructure Development (in $ millions)

Battery Projects Get Government Funding

Chapter 2: Introduction and Overview

Report Scope

Methodology

Terminology

Electric Vehicle Infrastructure

Electric Vehicle

Plug-in Hybrid Electric Vehicle (PHEV)

Series vs. Parallel PHEVs

Rechargeable Batteries

Hybrid Electric Vehicle Batteries

Nickel Metal Hydride Batteries (Ni-MH)

Lithium-ion Batteries

Large Scale Batteries

Lead-acid Batteries

Sodium-based Batteries

Advanced Battery Technology for the PHEV

Hybrid Electric Vehicle Industry

Figure 2-1: U.S. Hybrid Vehicle Sales, 2004 to 2009 (in thousands)

Environmental Impact of HEVs

Charging Stations

Table 2-1: Planned Charging Stations for Electric Vehicles

Table 2-2: Number of U.S. Charging Stations, by State in 2009 (%)

Electric Vehicle Costs

The Smart Grid Defined

Internal Combustion Engine and Other Components

Chapter 3: World Electric Vehicle Infrastructure Activities

EV Manufacturing Stalls

Manufacturers Favor Lithium-ion Battery Chemistry

Table 3-1: Electric Vehicle Battery Manufacturer Activities

Adoption of Lithium-Ion for Hybrid and Electric Vehicles

Panasonic EV Dominates the HEV Battery Market

Lithium-ion Battery Research Activity

Growth Trends of EV Ownership

Table 3-2: Consumption of Vehicle Fuels in the U.S., 2004 to 2009 (in thousand gallons of gasoline equivalents)

Figure 3-1: CAGR Rates of Alternative Fuel Consumption in the U.S., 2004 to 2009

Table 3-3: Consumption Forecast of Vehicle Fuels in the U.S., 2010 to 2014 (thousand gallon gasoline equivalents)

Table 3-4: Projected Number of Alternative Fuel Vehicles in the U.S., by Fuel Type, 2009 to 2014

Table 3-5: Pure Plug-in Electric Vehicle Use in the U.S., by Type of User Group, 2009 vs. 2014

Table 3-6: Pure Plug-in Electric Vehicle Types in the U.S., 2009 vs. 2014

Table 3-7: Pure Plug-in Electric Vehicles in Use, by State, 2009 and 2014

Figure 3-2: Share of Alternative Fuel Vehicles in Use Among Top States, by Fuel Type, 2009

Table 3-8: Consumption of Electricity for Electric Vehicles in Use, by Leading States, 2009 (in thousands of gallons of gasoline equivalents)

Table 3-9: Number of U.S. Fueling Stations, by Alternative Fuel Type, 2004 to 2009

Table 3-10: Forecast of Alternative Vehicle Fueling Stations, by Fuel Type, 2009 vs. 2014

Table 3-11: Alternative Fueling Stations, by Fuel Type and State, 2009

Figure 3-3: California’s Total Alternative Fueling Stations, by Type of Fuel

Europe Plans EV Infrastructure Overhaul

Hybrid Bus System Deployment

Europe’s Plug-in Infrastructure

Asia Attracts Electric Vehicle Infrastructure Manufacturers

Testing of Battery Technologies in China

Chapter 4: World Electric Vehicle Infrastructure Market

Figure 4-1: Global Market Value of Electric Vehicle Infrastructure Manufacturing, 2004 to 2009 (in $ millions)

Market Drivers

Challenges to Developing an EV Infrastructure

Table 4-1: U.S. Market Value of Electric Vehicle Infrastructure Manufacturing, 2004 to 2009 (in $ millions)

Figure 4-2: Global Market Value of Electric Vehicle Infrastructure Manufacturing, 2009 to 2014 (in $ millions)

The Global Market Trend

Table 4-2: Global Market Value of Electric Vehicle Infrastructure Manufacturing (not including Rechargeable Batteries), 2004 to 2009 (in $ millions)

Table 4-3: Global Market Value of Electric Vehicle Infrastructure Manufacturing (not including Rechargeable Batteries), 2009 vs. 2014 (in $ millions)

Figure 4-3: Electric Vehicle Infrastructure Manufacturing 5-Year CAGR Rate Ending 2009 and 2014

Figure 4-4: Global Shares of Electric Vehicle Infrastructure Manufacturing Sales from Asian-based Companies, 2004, 2009 and 2014

Figure 4-5: Global Shares of Electric Vehicle Infrastructure Manufacturing Sales from European-based Companies, 2004, 2009 and 2014

Figure 4-6: Global Shares of Electric Vehicle Infrastructure Manufacturing Sales from North American Companies, 2004, 2009 and 2014

Figure 4-7: Share of Electric Vehicle Infrastructure Manufacturing Sales Among European Countries, 2004, 2009 and 2014

Figure 4-8: Shares of Electric Vehicle Infrastructure Manufacturing Sales Among North American Countries, 2004, 2009 and 2014

Smart Grid Market Size

Figure 4-9: Smart Grid Market Size (in $ billions)

Accommodating Electric Vehicles

Table 4-4: Global Market Value of Smart Grid Manufacturing, PHEV vs. Non-Vehicle Infrastructures, 2009 and 2014 (in $ billions)

Table 4-5: Global Market Value of EV Infrastructure Segments, 2009 and 2014 (in $ billions)

Table 4-6: Global Market Value of EV Smart Grid Infrastructure, 2009 vs. 2014 (in $ billions)

Table 4-7: Global Market Value of EV Smart Grid Infrastructure Manufacturing by Type of Equipment, 2009 vs. 2014 (in $ billions)

Figure 4-10: Share of Market Value of EV Infrastructure Charging Equipment Components, 2009 vs. 2014

Table 4-8: Global Market Value of EV Smart Grid Manufacturing, by Region, 2009 vs. 2014 (in $ billions)

Figure 4-11: Share of Global Market Value of EV Smart Grid Adaptation Technologies, 2009 vs. 2014

Electric Vehicle Rechargeable Battery Market

Table 4-9: Global Market Value of Rechargeable Batteries Used for Electric Vehicles, 2004 to 2009 (in $ millions)

Table 4-10: Global Market Value of Lithium-Ion Batteries Used for Electric Vehicles, by Region, 2004 to 2009 (in $ millions)

Table 4-11: Global Market Value of Lithium-Ion Batteries Used for Electric Vehicles, 2004 to 2009 (in $ millions)

Table 4-12: Global Market Value of Rechargeable Batteries for Electric Vehicles, 2009 vs. 2014 (in $ millions)

Figure 4-12: Lithium-ion Battery Manufacturing 5-Year CAGR Growth Ending 2009 and 2014

Table 4-13: Lithium-ion and Ni-MH Rechargeable Battery Market Value, by Region 2004 to 2009 (% of total Electric Vehicle Infrastructure Market Value)

Countries That Manufacture Rechargeable Batteries

U.S. Manufacturing of Rechargeable Batteries for PHEVs and HEVs

The Dominance of Lithium-Ion Imports for the U.S. Market

Table 4-14: U.S. Imports of Electric Vehicle Motors and Batteries, 2004 vs. 2009 (in $ thousands)

Figure 4-13: U.S. Shipments and Imports of Storage Batteries for Electric Vehicles as a Percent of the Total U.S. Market Value, 2004 to 2009

Dominant U.S. Exporting Battery Producing Countries

Figure 4-14: Countries Exporting Electric Vehicle Rechargeable Batteries into the U.S., 2009

Battery Manufacturing Costs

Figure 4-15: Electric Vehicle Battery Manufacturers Market Share, 2009

Table 4-15: North American Shipments of Ni-MH and Lithium-ion Batteries, 2004 to 2009 (in $ millions)

Table 4-16: North American Shipments of Ni-MH and Lithium-ion Batteries, 2009 to 2014 (in $ millions)

Figure 4-16: North American Shipments of Ni-MH and Li-Ion Batteries Total Market and PHEV Market, 2009 to 2014 (in $ millions)

Figure 4-17: U.S. Producer Price Index of Battery Manufacturing, Jan 2008 to Sept. 2009

Metal Prices

Figure 4-18: Prices of Metals Used in Battery Manufacturing in the U.S., Indexed to 2000

Figure 4-19: Rechargeable Battery Market Share by Battery Type, 2014

Infrastructure Spending Heats Up Globally

Chapter 5: Electric Vehicle Infrastructure Manufacturer Profiles………

Johnson Controls

Overview

Performance

Research & Development

Product Portfolio

Significant Developments

Exide Technologies

Overview

Performance

Table 5-1: Exide Technologies World Battery Revenue by Segment, 2005 to 2009 (in $millions)

Research & Development

Significant Developments

Coulomb Technologies

Overview

Products

Significant developments

Ecotality

Overview

Performance

Significant developments

Aerovironment

Overview

Performance and Products

Better Place

Overview

Performance and Progress

Chapter 6: Research and Developments in Electric Vehicle Infrastructure Manufacturing

Stimulus Funds Help with EV Infrastructure Development

Table 6-1: U.S. Government Funding of EV and Non-EV Infrastructure Development (in $ millions)

Battery Projects Get Government Funding

Table 6-2: Electric Vehicles Planned for Release, 2009 to 2016

Important Recent Milestones for EV Infrastructure

Smart Grid Research

R&D on Smart Grid Infrastructure

Better Place Envisions EV Infrastructure Future

Battery Switching Stations Proposed

Intelligent Charging Stations Coming to Europe

ChargePoint Network Enables Individual Charging Control

Britain Deploys Smart Grid Monitoring System

Government Funded Battery Research

Emerging Lithium Battery Technologies

Lithium Iron Phosphate Cathodes

Electricity Generation

PHEV Battery Manufacturing in Asia

Abstract